General Atomics has tapped Spirit Defense, a subsidiary of Boeing, to help produce FQ-42A Vengeance Collaborative Combat Aircraft (CCA) drones. This follows the U.S. Air Force’s announcement last month that it wants to have at least 500 CCAs in inventory by 2032. Years ago, TWZ highlighted the likelihood that industrial partnerships like this would be required to meet the service’s aggressive volume and schedule goals for the CCA program.
General Atomics’ Aeronautical Systems, Inc. division (GA-ASI) announced the team-up with Spirit on FQ-42 production earlier today. The Vengenace is one of two designs the Air Force has ordered into production under the first phase, or Increment 1, of its CCA program. The other is Anduril’s FQ-44A Fury. The 500-drone target the Air Force has laid out covers a mixed fleet of both FQ-42s and FQ-44s. The service is still planning to acquire additional CCAs, potentially with completely different designs, through a follow-on Increment 2.
When it comes to FQ-42 production, “Spirit Defense’s role as a fuselage design-build partner brings together the company’s engineering and advanced manufacturing capabilities to support the program from design through production,” according to a GA-ASI release. “Partnering with Spirit Defense is a strength multiplier for the company and the nation, offering manufacturing capacity and industrial depth to scale CCA production faster, while strengthening production resilience, and reducing the risk of single points of failure.”
“We’re excited to be working with Spirit Defense,” David R. Alexander, GA-ASI’s President, said in an accompanying statement. “We’ve established our proven design, development, and manufacturing capability for the FQ-42. With Spirit Defense, we add capacity, which is exactly the kind of production resilience our U.S. Air Force customer is looking for with its CCA ramp-up. This kind of partnership represents the scalable industrial base the Air Force and the U.S. Department of War are looking for from industry.”
“The intent for them [the Air Force] is to go up to as many as 500 aircraft by 2032,” Mike Shortsleeve, Vice President for Strategy Business Development at GA-ASI, also told TWZ’s Jamie Hunter on the floor of the Air & Space Forces Association’s (AFA) 2026 Air, Space & Cyber Conference in September. “We’re ready to do that production.”
At the conference, Shortsleeve highlighted investments in additive manufacturing and advanced robotics, along with efforts to build out the company’s skilled workforce, to help meet those production demands.
General Atomics is already an established drone maker with significant serial airframe production experience of its own. At the same time, the company is seeing growing demand for its MQ-9B series of drones, including a sale to the U.S. Coast Guard announced earlier this month. The MQ-9B design builds on the highly successful MQ-9A Reaper. It is also pursuing a host of other opportunities in the U.S. and abroad that could add production demands.
Mike Atwood, GA-ASI’s Vice President of Advanced Aircraft Programs, notably acknowledged potential hurdles for meeting CCA production demands, specifically, in the past.
“We have basically a hot production line where I can take an MQ-9 out and put a Collaborative Combat Aircraft in,” Atwood said on an edition of The Merge podcast back in 2024. “We were able to essentially take Reaper parts out of stock rooms and build the first [CCA] aircraft.”
“Composites are inherently expensive … they’re really for high-performance applications where you need certain strength and stiffness,” he also noted at that time. “When you look at Collaborative Combat Aircraft … we’re actually falling back on more metallic – what we call hybrid structures, metal frames with composite skins.”
The production of advanced composites and hybrid structures is Spirit’s main business. The company also has a well-established history of working as a subcontractor on military aerospace projects, including in support of bleed-edge programs like the B-21 Raider bomber.
It is also important to note here that, before its founding as an independent company in 2005, Spirit was actually a division of Boeing. By the early 2020s, Spirit had been suffering from significant financial losses and quality control lapses. Boeing subsequently decided to reacquire it in a multi-billion-dollar deal. The acquisition process began in 2024 and was finalized last year. Since then, Boeing has faced continued challenges in getting the firm back on track.
In 2024, when General Atomics and Anduril were selected to move ahead in the Increment 1 phase of the Air Force’s CCA program, TWZ explicitly raised the prospect of both companies bringing in help, especially to meet future production demands. At the time, the focus was more on Anduril, which was not a major airframer at the time and had yet to establish significant production facilities of its own for Fury. It was also unclear then whether the Air Force might pick a single winning Increment 1 drone rather than go the route it ultimately chose of ordering batches of both designs.
However, as we wrote at the time: “No matter who is selected in the end as the prime contractor, a large pool of manufacturer partners will likely be key to meeting the Air Force’s production volume and schedule goals.”
As an aside, Boeing is already in the CCA business itself, with the MQ-28 Ghost Bat developed originally through a separate subsidary in Australia. The company has been working to expand its own production capacity to build those drones in recent years.
Generally speaking, the ability of defense contractors to rapidly scale production to meet U.S. military demands, and do so affordably, is steadily becoming a more common point of discussion across all major acquisition programs. Being able to acquire and field CCAs in relatively large volumes and at a price that makes sense is absolutely central to the whole concept being these drones.
“The nuance here that probably is overlooked, is the fact that they’re [the Air Force] recognizing with 500 that they require, the factory floor is now becoming part of the battle space,” General Atomics’ Shortsleeve had told TWZ at the AFA conference last month. “So the ability for companies to be able to manufacture and produce those aircraft in numbers that are needed for the fight rapidly is going to be a key part to going forward in the future.”
The Air Force is otherwise still very much laying the rest of the groundwork for fielding its future CCAs operationally toward the end of the decade. A full playbook for deploying, launching, recovering, supporting, and otherwise operating CCA-type drones on a day-to-day basis, let alone employing them tactically, still has yet to be written. Answering these questions will be important for other CCA programs across the U.S. military and elsewhere globally.
General Atomics’ new partnership with Spirit Defense underscores how production of Increment 1 CCAs is ramping up already in reponse to the Air Force’s current CCA program goals.
Contact the author: joe@twz.com
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